At ePrint Orthotics, we are redefining what’s possible in orthotic design and manufacture. Traditional orthotic labs have long been limited by material constraints — stiffness could only be adjusted by changing thickness, and introducing reinforcement meant compromising comfort or adding bulk.

With our advanced TPU95A 3D printing technology, we can now produce orthoses that offer true dual-density functionality. This means we can vary stiffness and flexibility within a single device — without changing its thickness. For podiatrists and patients, this delivers precision control of support and comfort while maintaining a sleek, low-profile design.

We’ve also taken this further by integrating dual-material capability. Using carbon-fibre reinforced polymers alongside TPU95A, we can now print orthotics that combine the rigidity of carbon fibre where it’s needed with the cushioned compliance of TPU elsewhere. The result is a new generation of devices that are lighter, stronger, and more finely tuned to the demands of each patient.

This is more than an incremental improvement — it’s a revolution in orthotic manufacturing. Dual-density and dual-material printing means you can prescribe devices that are:
 

• Customised to the patient’s exact biomechanics

• Stronger without being thicker or bulkier

• More durable under load while still offering the right level of comfort

• Highly adaptable for both everyday wear and athletic performance
   

At ePrint Orthotics, we’re committed to giving podiatrists the tools to provide the very best care. Our technology isn’t just about faster turnaround and lower cost — it’s about empowering you to deliver orthotic therapy that’s more effective, precise, and patient-friendly than ever before.